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 DC Power Relays (25-A Models)
G9EB-1
DC Power Relays Capable of Interrupting Highvoltage, High-current DC Load
* Utilizes a unique gas-filled, fully sealed, non-ceramic construction achieved by using resin with a metal case. This reduces the need for special processing and materials that were required with previous models, resulting in a low-cost relay that is both compact and lightweight. * Smallest and lightest in its class at 25 x 60 x 58 mm and approximately 135 g. This is approximately half the volume and a third of the weight of other DC Power Relays in the same class.* * The unique design of the contact switching component and permanent magnet for blowing out the arc eliminates the need for polarity in the main circuit. This improves ease of wiring, and contributes to providing failsafe measures against incorrect wiring. * Based on our investigation as of December 2004.
Model Number Structure
Model Number Legend
G9EB-@-@-@-@
1 2 3 4
1. Number of Poles 1: 1 pole 2. Contact Form Blank:SPST-NO 3. Coil Terminals B: M4 screw terminals 4. Special Functions
Ordering Information
List of Models
Models Terminals Coil terminals Switching/current con- Screw terminals (See note 2.) duction models Contact terminals Screw terminals (See note 1.) SPST-NO 12 VDC 24 VDC 48 VDC 60 VDC 100 VDC G9EB-1-B Contact form Coil rated voltage Model
Note: 1. Two M4 screws are provided for the contact terminal connection. 2. Two M4 screws are provided for the coil terminal connection.
DC Power Relays (25-A Models)
G9EB-1
1
Specifications
Ratings
Coil
Rated voltage 12 VDC 24 VDC 48 VDC 60 VDC 100 VDC Rated current 166.7 mA 83.3 mA 41.7 mA 33.3 mA 20 mA Coil resistance 72 288 1,152 1,800 5,000 Must-operate voltage 75% max. of rated voltage Must-release voltage 10% min. of rated voltage Maximum voltage (See note 3.) Power consumption 130% of rated volt- Approx. 2 W age (at 23C within 10 minutes)
Note: 1. The figures for the rated current and coil resistance are for a coil temperature of 23C and have a tolerance of 10%. 2. The figures for the operating characteristics are for a coil temperature of 23C. 3. The figure for the maximum voltage is the maximum voltage that can be applied to the relay coil.
Contacts
Item Rated load Rated carry current Maximum switching voltage Maximum switching current Resistive load G9EB-1(-B) 25 A at 250 VDC 25 A 250 V 25 A
Characteristics
Item Contact resistance (See note 2.) Contact voltage drop Operate time Release time Insulation resistance (See note 3.) Dielectric strength Between coil and contacts Between coil and contacts 30 m max. 0.1 V max. (for a carry current of 25 A) 30 ms max. 15 ms max. 1,000 M min. 2,500 VAC, 1 min 4,500 V 10 to 55 to 10 Hz, 0.75-mm single amplitude (Acceleration: 2.94 to 88.9 m/s2) 10 to 55 to 10 Hz, 0.75-mm single amplitude (Acceleration: 2.94 to 88.9 m/s2) 490 m/s2 100 m/s2 100,000 operations min. 250 VDC, 25 A, 30,000 ops. min. 50 A (5 min), 40 A (10 min) 100 A at 250 VDC (5 times) 50 A at 250 VDC (50 times min.) -40 to 70C (with no icing or condensation) 5% to 85% Approx. 135 g Between contacts of the same polarity 1,000 M min. Between contacts of the same polarity 2,500 VAC, 1 min Impulse withstand voltage (See note 4.) Vibration resistance Shock resistance Destruction Malfunction Destruction Malfunction Mechanical endurance (See note 5.) Electrical endurance (resistive load) (See note 6 and 7.) Short-time carry current Maximum interruption current (See note 7.) Overload interruption (See note 7.) Ambient operating temperature Ambient operating humidity Weight (including accessories) Note: 1. 2. 3. 4. 5. 6. 7. G9EB-1-B
The above values are initial values at an ambient temperature of 23C unless otherwise specified. The contact resistance was measured with 1 A at 5 VDC using the voltage drop method. The insulation resistance was measured with a 500-VDC megohmmeter. The impulse withstand voltage was measured with a JEC-212 (1981) standard impulse voltage waveform (1.2 x 50 s). The mechanical endurance was measured at a switching frequency of 3,600 operations/hr. The electrical endurance was measured at a switching frequency of 60 operations/hr. These values are for when a varistor is used as the protective circuit against reverse surge in the relay coil. Using a diode will reduce the switching characteristics.
2
DC Power Relays (25-A Models)
G9EB-1
Engineering Data
G9EB-1-B Switching/Current Conduction Models
Maximum Switching Capacity
Switching current (A) Operations (x 10,000)
100 50 30
Electrical Endurance (Switching Performance)
Operations
100 50 30 Switching 250-VDC resistive load 1,000 500 300
Electrical Endurance (Interruption Performance)
DC resistive load
10 5 3
100 50 30
Interrupting 250-VDC resistive load
10
5 3
1 0.5 0.3
10 5 3
1 10 30 50 100 300 500 1,000
0.1 10 30 50 100 300 500 1,000
1 10 30 50 100 300 500 1,000
Switching voltage (V)
Switching current (A)
Switching current (A)
Carry Current vs Energizing Time
Energizing time (s) Number of Relays
100,000 50,000 30,000 30
Must-operate Voltage and Must-release Voltage Distributions
Number of contacts
25 Sample: G9EB-1-B 12 VDC Number: 50 60
Time Characteristic Distributions
Sample: G9EB-1-B 12 VDC Number: 50
Must-operate voltage Must-release voltage
Operate time Release time
50
10,000 5,000 3,000
20
40
15
30
1,000 500 300 100 10 30 50 100 300 500 1,000
10
20
5
10
0
10
20
30
40
50
60
0
4
8
12
16
20
Carry current (A)
Percentage of rated voltage (%)
Time (ms)
DC Power Relays (25-A Models)
G9EB-1
3
Vibration Malfunction
Single amplitude (mm)
0.9 0.8 0.7 0.6 0.5 Sample: G9EB-1-B 12 VDC Number: 5
Vibration Resistance
Rate of change (%)
5.0 4.0 3.0 2.0 1.0 0.0 Sample: G9EB-1-B 12 VDC Number: 5
1
Unconfirmed area
Must-release voltage Must-operate voltage
Confirmed area
0.4 0.3 0.2 0.1 0 1 3 5 10 30 50 100 -1.0 -2.0 -3.0 -4.0 -5.0
Start
After test
Frequency (Hz)
Characteristics were measured after applying vibration at a frequency of 10 to 55 Hz (single amplitude of 0.75 mm) to the test piece (not energized) for 2 hours each in 3 directions. The percentage rate of change is the average value for all of the samples
Shock Malfunction
Rate of change (%)
Z'
1
Shock Resistance
5.0 4.0 3.0 2.0 1.0 0.0 -1.0 Sample: G9EB-1-B 12 VDC Number: 5
2 B TAC DC -1- CON250V EB 25A 001 G9VDC N Y1-0 12 IN JAPA 0424
E MAD
Unit: m/s2 Sample: G9EB-1-B 12 VDC Number: 5 X
T:
Lot
No.
3
Y
4
Z X
200
Y' Y
150 100 50 0 50
X'
Z
Must-operate voltage Must-release voltage
-2.0 X' -3.0 -4.0 -5.0
Z'
Deenergized
100 150
200 Y' The value at which malfunction occurred was measured after applying shock to the test piece 3 times each in 6 directions along 3 axes.
Energized
Start
After test
Characteristics were measured after applying a shock
of 490 m2/s to the test piece 3 times each in 6 directions along 3 axes. The percentage rate of change is the
average value for all of the samples.
4
DC Power Relays (25-A Models)
G9EB-1
Dimensions
Note: All units are in millimeters unless otherwise indicated.
Screw Terminal Type
G9EB-1-B
50 (Mounting hole dimensions) 1.2
Two, 4.5 dia.
1
Terminal Arrangement/ Internal Connections (TOP VIEW)
2 4 1 3
2 B NTAC DC -1- CO 250V EB 25A 001 G9VDCAN 424Y1-0 P 12E IN JAt No. 0 3
D MA
T:
13
(Mounting hole dimensions)
Lo
4
Two, M4 Two, M4
49.2 (Coil M4 screw dimensions) 40 18
12.6 (Coil M4 screw dimensions)
Mounting Hole Dimensions (TOP VIEW)
Two, M4 or 4.8-dia. holes
2
1
Dimension (mm) 10 or lower 10 to 50 50 or higher
Tolerance (mm) 0.3 0.5 1
8 25 18.7
G9EB-1-B 12VDC CONTACT: 25A 250VDC
MADE IN JAPAN
Lot No. 0424Y1-0001
4
3
52
58
500.1
60
130.1
DC Power Relays (25-A Models)
G9EB-1
5
Precautions
!WARNING
Take measures to prevent contact with charged parts when using the Relay for high voltages. 10.The ripple percentage for DC relays can cause fluctuations in the must-operate voltage or humming. For this reason, reduce the ripple percentage in full-wave rectified power supply circuits by adding a smoothing capacitor. Ensure that the ripple percentage is less than 5%. 11.Ensure that a voltage exceeding the specified maximum voltage is not continuously applied to the coil. Abnormal heating in the coil may shorten the lifetime of the insulation coating. 12.Do not use the Relay at a switching voltage or current greater than the specified maximum values. Doing so may result in arc discharge interruption failure or burning due to abnormal heating in the contacts. 13.The contact ratings are for resistive loads. The electrical endurance with inductive loads is inferior to that of resistive loads. Confirm correct operation under the actual operating conditions. 14.Do not use the Relay in locations where water, solvents, chemicals, or oil may come in contact with the case or terminals. Doing so may result in deterioration of the case resin or abnormal heating due to corrosion or contamination of the terminals. Also, if electrolyte adheres to the output terminals, electrolysis may occur between the output terminals, resulting in corrosion of the terminals or wiring disconnections. 15.Be sure to turn OFF the power and confirm that there is no residual voltage before replacing the Relay or performing wiring. 16.The distance between crimp terminals or other conductive parts will be reduced and insulation properties will be lowered if wires are laid in the same direction from the contact terminals. Use insulating coverings, do not wire in the same direction, and take other measures as required to maintain insulation properties. 17.Use either a varistor, or a diode plus Zener diode as a protective circuit against reverse surge in the relay coil. Using a diode alone will reduce the switching characteristics. 18.Do not tighten the screws to a torque exceeding 11 N*m for the M8 screws and 5 N*m for the M5 screws. Overtightening the contact terminals will reduce the switching performance and damage the product. 19.Be sure to use the screws provided with the product for wiring coil terminals and contact terminals. The specified tightening torque cannot be achieved with different screws and may result in abnormal heat generation when energized. The coil's power consumption can be reduced by using in combination with a semiconductor circuit. Consult your OMRON representative for details. Recommended Wire Size Model G9EB-1-B Note: Use flexible leads. Size 2 to 5.5 mm2
Correct Use
Refer to the relevant catalog for common precautions. 1. Be sure to tighten all screws to the appropriate torque given below. Loose screws may result in burning due to abnormal heat generation during energization. * M8 screws: 8.82 to 9.80 N*m * M6 screws: 3.92 to 4.90 N*m * M5 screws: 1.57 to 2.35 N*m * M4 screws: 0.98 to 1.37 N*m * M3.5 screws: 0.75 to 1.18 N*m 2. The G9EA and G9EC Relays' contacts have polarity. Be sure to perform connections with the correct polarity. If the contacts are connected with the reverse polarity, the switching characteristics specified in this document cannot be assured. 3. Do not drop or disassemble this Relay. Not only may the Relay fail to meet the performance specifications, it may also result in damage, electric shock, or burning. 4. Do not use these Relays in strong magnetic fields of 800 A/m or higher (e.g., near transformers or magnets). The arc discharge that occurs during switching may be bent by the magnetic field, resulting in flashover or insulation faults. 5. This Relay is a device for switching high DC voltages. If it is used for voltages exceeding the specified range, it may not be possible to interrupt the load and burning may result. In order to prevent fire spreading, use a configuration in which the current load can be interrupted in the event of emergencies. In order to ensure safety of the system, replace the Relay on a regular basis. 6. If the Relay is used for no-load switching, the contact resistance may increase and so confirm correct operation under the actual operating conditions. 7. These Relays contain pressurized gas. Even in applications with low switching frequencies, the ambient temperature and heat caused by arc discharge in the contacts may allow permeation of the sealed gas, resulting in arc interruption failure. In order to ensure safety of the system, replace Relays on a regular basis. 8. Do not use or store the Relay in a vacuum. Doing so will accelerate deterioration of the sealing. 9. With this Relay, if the rated voltage (or current) is continuously applied to the coil and contacts, and then turned OFF and immediately ON again, the coil temperature, and consequently the coil resistance, will be higher than usual. This means that the mustoperate voltage will also be higher than usual, exceeding the rated value ("hot start"). In this case, take the appropriate countermeasures, such as reducing the load current or restricting the energizing time or ambient operating temperature.
6
DC Power Relays (25-A Models)
G9EB-1
Omron Electronic Components, LLC
Terms and Conditions of Sales I. GENERAL 1. Definitions: The words used herein are defined as follows. (a) Terms: These terms and conditions (b) Seller: Omron Electronic Components LLC and its subsidiaries (c) Buyer: The buyer of Products, including any end user in section III through VI (d) Products: Products and/or services of Seller (e) Including: Including without limitation 2. Offer; Acceptance: These Terms are deemed part of all quotations, acknowledgments, invoices, purchase orders and other documents, whether electronic or in writing, relating to the sale of Products by Seller. Seller hereby objects to any Terms proposed in Buyer's purchase order or other documents which are inconsistent with, or in addition to, these Terms. 3. Distributor: Any distributor shall inform its customer of the contents after and including section III of these Terms. II. SALES 1. Prices; Payment: All prices stated are current, subject to change without notice by Seller. Buyer agrees to pay the price in effect at the time the purchase order is accepted by Seller. Payments for Products received are due net 30 days unless otherwise stated in the invoice. Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice. 2. Discounts: Cash discounts, if any, will apply only on the net amount of invoices sent to Buyer after deducting transportation charges, taxes and duties, and will be allowed only if (a) the invoice is paid according to Seller's payment terms and (b) Buyer has no past due amounts owing to Seller. 3. Interest: Seller, at its option, may charge Buyer 1.5% interest per month or the maximum legal rate, whichever is less, on any balance not paid within the stated terms. 4. Orders: Seller will accept no order less than 200 U.S. dollars net billing. 5. 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This is not intended to be an exhaustive list of all possible use of any Product, nor to imply that any use listed may be suitable for any Product: (a) Outdoor use, use involving potential chemical contamination or electrical interference.
(b) Use in consumer Products or any use in significant quantities. (c) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (d) Systems, machines, and equipment that could present a risk to life or property. 3. Prohibited Use: NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 4. Motorized Vehicle Application: USE OF ANY PRODUCT/S FOR A MOTORIZED VEHICLE APPLICATION MUST BE EXPRESSLY STATED IN THE SPECIFICATION BY SELLER. 5. Programmable Products: Seller shall not be responsible for the Buyer's programming of a programmable Product. IV. WARRANTY AND LIMITATION 1. 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Performance Data: Performance data is provided as a guide in determining suitability and does not constitute a warranty. It may represent the result of Seller's test conditions, and the users must correlate it to actual application requirements. 4. Change In Specifications: Product specifications and descriptions may be changed at any time based on improvements or other reasons. It is Seller's practice to change part numbers when published ratings or features are changed, or when significant engineering changes are made. However, some specifications of the Product may be changed without any notice. 5. Errors And Omissions: The information on Seller's website or in other documentation has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 6. 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Severability: If any provision hereof is rendered ineffective or invalid, such provision shall not invalidate any other provision.
DC Power Relays (25-A Models)
G9EB-1
7
Certain Precautions on Specifications and Use
1. Suitability for Use. Seller shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in Buyer's application or use of the Product. At Buyer's request, Seller will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer's application, product or system. Buyer shall take application responsibility in all cases but the following is a nonexhaustive list of applications for which particular attention must be given: (i) Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. (ii) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (iii) Use in consumer products or any use in significant quantities. (iv) Systems, machines and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to this product. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 2. Programmable Products. Seller shall not be responsible for the user's programming of a programmable product, or any consequence thereof. 3. Performance Data. Performance data given in this publication is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Seller's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to Seller's Warranty and Limitations of Liability. 4. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Seller representative at any time to confirm actual specifications of purchased Product. 5. Errors and Omissions. The information in this publication has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors, or omissions. 6. RoHS Compliance. Where indicated, our products currently comply, to the best of our knowledge as of the date of this publication, with the requirements of the European Union's Directive on the Restriction of certain Hazardous Substances ("RoHS"), although the requirements of RoHS do not take effect until July 2006. These requirements may be subject to change. Please consult our website for current information.
Complete "Terms and Conditions of Sale" for product purchase and use are on Omron's website at http://www.components.omron.com - under the "About Us" tab, in the Legal Matters section. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
OMRON ELECTRONIC COMPONENTS LLC
55 E. Commerce Drive, Suite B Schaumburg, IL 60173
OMRON ON-LINE
Global - http://www.omron.com USA - http://www.components.omron.com
847-882-2288
Cat. No. J144-E-05Aa 02/09 Specifications subject to change without notice Printed in USA
8
DC Power Relays (25-A Models)
G9EB-1


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